IBR / Corrugated Double Deck Forming Machine

 
Descrition:
 
1) We adopt the double deck structure to produce 2 kinds of profiles in one machine so that the customers can save the costs and space.
2) We recommend 12 M auto-stacker connecting with the main roll forming machine so that the customer can save the labors.
3) We adopt the AMS controller and AMS encoder made in USA as well as the AMS ‘S input screen to realize the human-interactive .
4) The whole line is consists of hydraulic decoiler,rollforming machine,auto-stacker and electrical cabinet to realize the waterflow production
5) The machine has the feature of low noise,stable performance and high efficiency.
6) It just needs 2 min to shift from bottom deck into upper deck production
 
 

Applications:
 
Roof Panels,wall panels
 
 
Profile Drawing:
 

 

 
Technical parameter:
 
1) machine structure:Torri stands (see the picture below)
2) Main power:11KW  motor
3) forming stations:lower rollers:20 Torri stands for corrugated profile
top rollers:20 Torri stands for the IBR profile
4) way of drive:1.0"single row chain drive
5) Diameter of shaft:75mm 
6) Length cutting tolerance:+/-1.0mm
7) max rolling speed: 35m/min
8) Thickness: 0.27-0.8mm galvanized steel or prepainted sheet,G550Mpa
9) material  width:925mm
10) Material of roller:45#forge steel processed with numerical control, polished and coated with chrome, surface with 0.05mm
11) Material of blade mould:Cr12, quenched 58-62
12) way of cutting:hydraulic mould cutting(stop to cut)
13) Hydraulic pressure :12Mpa
14) Hydraulic power:4kw
15) computer Control system: AMS controller,with model AMSXL206(OL)
16) AMS encoder measure the length
17) Size of machine: appro:11400mx1400mx1800m
18) electrical requirement:380V,50Hz,3Ph
19) the color of the machine is industrial blue
 
 

 5T hydraulic decoiler specifications:
 

1. Decoiling set range Φ508×1300mm
2. Range of expand & shrankΦ460-Φ520mm
3. Max loading weight 5T.
4. Power 7.5KW
5. Pressure of hydraulic lifting& lowering :12Mpa

 
 
12M auto stacker specification
 
1) Demension:12m
2) Working speed:10--40m/min
3) Stations:12 stations
4) Main motor power:3kw
5) Motor for left-right sheet output:2.2KW
6) Compressure power:3kw
7) max stacking weight:3000KG
8) Way of drive:chain drive
9) Stacking height:300mm
 
 
Equipment components :
 
5ton hydraulic decoiler, motorized pre-cut,main roll forming machine, hydraulic system,electrical system(AMS controller cabinet),12m auto-stacker
 
 

The whole line flowchart:

 
Competitive Advantage:
 

1) We applied American AMS controller to be used in roll forming machine line with which not any Chinese companies can match it

2) We offered complete AMS controller manual instruction to our customers to understand better what is the AMS controller.

3) It is easy to operate the machine with low noise ,stable performance and high efficiency